Diverter Operations Summary (API RP 64)
Training and Instructions:
- Develop Written Procedures: Ensure that detailed written procedures for diverting are created and posted on the rig before the drilling operation begins (spudding).
- Conduct Drills: Design and execute various drills to assess the crew’s readiness and response to different diverting scenarios. These drills should be planned before spudding and scheduled periodically throughout the operations.
- Document and Analyze Drills: Keep a record of all diverter drills and analyze the results to pinpoint areas where the crew’s performance can be improved.
- Follow-Up and Improvement: Document any corrective actions taken to enhance crew performance and ensure lessons learned are addressed.
- Update Emergency Plans: As rig conditions change, ensure that emergency plans and training are kept up-to-date to reflect the current operating environment.
Example of Diverter Procedures (API RP 64):
- Pick Up Kelly Connection: Raise the kelly connection 2 to 3 feet above the rig floor.
- Open the Vent Line: Select and open the correct overboard vent line based on the flow volume and prevailing wind direction.
- Close Diverter and Shale Shaker Valve(s): Secure the diverter and close the shale shaker valve(s) to prevent any further flow into the system.
- Check Slip Joint Packer Pressure (for Floating Rig): If a floating rig is in use, verify the slip joint packer pressure and make adjustments as necessary.
- Switch to Kill Fluid: Change over to pumping kill fluid at a rate suitable for the available equipment.
- Alert Personnel: Notify all rig personnel about the situation and any immediate actions required.
- Continue Pumping Kill Fluid: Keep pumping kill fluid while preparing to transition to seawater if drilling fluid runs low.
- Monitor for Gas Bubbles: Assign personnel to observe the vicinity of the drilling vessel for any signs of gas bubbles.
- Communicate Developments: Keep the person in charge informed of all progress and changes.
Example of Diverter Procedures with a Floater and Subsea BOP Installed:
- Pick Up Kelly Connection: Raise the kelly connection 2 to 3 feet above the rig floor.
- Shut the Well In with BOPs: Stop the pump and immediately shut in the well using the blowout preventers (BOPs).
- Close Diverter and Shale Shaker Valve: Secure the diverter and close the shale shaker valve(s), keeping the vent valve(s) open. Inform the supervisor of the action.
- Determine Well Control Method: Assess the well conditions and select the appropriate well control procedure.
- Alert Rig Personnel: Notify all personnel on the rig about the situation and verify the slip joint packer pressure is adjusted as necessary.
- Shut Down Non-Essential Systems: Extinguish any open flames and power down unnecessary electrical systems to prevent further hazards.
- Monitor for Gas Bubbles: Immediately post someone to watch for gas bubbles around the rig.
- Report Diverter Flow or Gas Bubbles: If diverter flow or gas bubbles appear, inform the person in charge immediately for further action.
This summary of diverter operations aligns with the guidelines in API RP 64, providing a structured approach to safely manage well control during drilling operations.